Aptiv HV RCS Automotive Connectors

Aptiv HV RCS connector series delivers robust high-voltage interconnect solutions for demanding automotive systems. These connectors provide advanced environmental protection for harsh and wet conditions. The HV RCS1200 connectors operate within a temperature range from -40°C to +125°C and offer IP67/ IP6K9K  sealing and a maximum current rating of 350A. These connectors feature a maximum DC voltage of 1000V and offer  IP67 and IP6K9K sealing. Typical applications include DC / DC converter, HV battery, E-motor, Power electric box, and HV PDU.

Features

HV RCS800 and HV RCS890

  • Bundle shielding with external braid
  • Connectors dismount in two steps for delayed interlock and power disconnect
  • Fingersafe protection with plastic-tipped male pins
  • Header with a flat, simple device interface
  • Panel mount with face seal to the module
  • Robust bolt-driven mate assist
  • Slider mechanism for maximum pressure surface in tight spaces
  • Two-stage disconnect for safe unmating

HV RCS1200 SI

  • ErgoMate 2-gear cam system for reduced mating effort
  • Flat, simplified header interface for easy device integration
  • IP67 and IP6K9K sealing
  • Two-stage disconnect mechanism for safer unmating

Applications

  • AC/DC inverter
  • DC/DC converter
  • E-motor systems
  • High-voltage battery
  • High-voltage power distribution unit (HV PDU)
  • Power electronics box

Technical Specifications

Series Parameters
Operating Temperature Range Maximum Current Maximum DC Voltage Resources
HV RCS800 SI -40°C to +125°C 210A 1000V Datasheet
HV RCS890 SI 210A 600V Datasheet
HV RCS890 SI DM 200A 850V Datasheet
HV RCS1200 SI -40°C to +125°C 350A 1000V Datasheet